Sprouting Gear Inc.

Tons of fodder output and building size calculator

Change the number of systems to see how many tons would be produced and what the building's size would be. Every figure below recalculates from that one number, using the same formulas as the Sprouting Gear spreadsheet.

Each system produces 42 biscuits (trays) of fodder per day.

Fodder per day D4–tons
Building size H4–square feet
Cows fed, 100% diet B21–head
Ballpark cost with systems N4–at $14,000 per system

Daily output

Row 4

Pounds of fodder per day at the lab average of 16.4 pounds per tray (42 × 16.4 = 688.8 lb per system).

MeasureValueCell
Pounds of fodder per dayB4
Trays per dayC4
Tons per dayD4
Tons per monthE4
Tons per yearF4
Approximate building size (sq ft)About 250 sq ft per system, allowing walk-around space, conveyors and a filling station.H4
Trays needed at 460 per systemB26

Construction costs of a clear span metal building

I4 – N8

Cost of the systems with a licensing deal is $14,000 each for 1 to 100 systems, $13,000 each for 101 to 200 systems, and $12,000 each for 201 systems and up.

ItemRateCostCell
Building$12 / sq ftI4
Concrete$4 / sq ftJ4
Assembling the prefabricated building$4 / sq ftK4
Climate control, conveyors, silos and other related items$10 / sq ftM4
Systems at $14,000 each$14,000 eachL4
Ballpark cost of the building with the systemsat $14,000N4
Systems at $13,000 each$13,000 eachL6
Ballpark cost of the building with the systemsat $13,000N6
Systems at $12,000 each$12,000 eachL8
Ballpark cost of the building with the systemsat $12,000N8

Output by pounds per tray

Rows 11 – 19

We fully expect to be achieving an average of 17 to 20 pounds per tray as we perfect the best fertilizer and seed combinations. Savings columns: if you would be saving $30, $40 or $50 per ton, times the monthly tons, you would be saving this much per month.

Pounds per trayPounds per dayTons per dayTons per monthTons per yearSavings / month at $30/tonat $40/tonat $50/ton

Cows fed

B21

A cow averages about 10 tons of feed per year, so if fodder is fed 3:1 due to water weight, it would eat 30 tons per year. So, tons per year (F4) divided by 30 gives the number of cows fed. Multiply this by 10 if you are feeding at a 10% inclusion rate, as the dairies are starting with.

Cows fed at 100% diet F4 ÷ 30
Cows fed at 10% inclusion × 10

Water offset calculator per year

Row 21

Based on tons of fodder per year at 16 pounds per tray. Alfalfa offset is fodder divided by 3; alfalfa is taken at 1.75 acre-feet of water per ton.

Tons of fodder per year at 16 lb per tray F21
Acres of land that we will offset E21
Alfalfa offset per year (tons) H21
Acre-feet of water offset per year I21
Offset value of one acre-foot of waterAnnual offset valueCell
$300K21
$500L21
$1,000M21
$1,500N21

Seed needed

Rows 32 – 33
YieldTons per dayTons per monthTons per yearRailroad carloads per monthRailroad carloads per year
16 pounds per trayTons of fodder divided by 8
17 pounds per trayTons of fodder divided by 9

Building water usage

Row 36

At 183 gallons of water per ton of fodder, based on tons of fodder per day.

Well rating, gallons per minute C36
Gallons per day D36
Gallons per month E36
Gallons per year F36
Acre-feet per month H36
Acre-feet per year I36

Income

E41
Income per month at $60 per ton (16 lb per tray)